| Automatic Cable Tray Roll Forming Machine | ||
| Machinable Material : | A) Galvanized Steel | Thickness(MM): 0.6-1.2, 1-2 |
| B) PPGI | ||
| C) Carbon steel | ||
| Yield strength : | 250 - 550 Mpa | |
| Tensil stress : | G250 Mpa-G550 Mpa | |
| Decoiler : | Manual decoiler | * Hydraulic decoiler (Optional) |
| Punching system : | Hydraulic punching station | * Punching press (Optional) |
| Forming station : | According to your profile drawings | |
| Main machine motor brand : | Shanghai Dedong (Sino-Germany Brand) | * Siemens (Optional) |
| Driving system : | Chain drive | * Gearbox drive (Optional) |
| Machine structure: | Cantilever type | * Forged Iron station (Optional) |
| Forming speed : | 10-20 (M/MIN) | * Or according to your profile drawings |
| Rollers’ material : | GCr 15 | * SKD-11 (Optional) |
| Cutting system : | Post-cutting | * Pre-cutting (Optional) |
| Frequency changer brand : | Yaskawa | * Siemens (Optional) |
| PLC brand : | Panasonic | * Siemens (Optional) |
| Power supply : | 380V 50Hz 3ph | * Or according to your requirment |
| Machine color : | Industrial blue | * Or according to your requirment |
Flow chart: Decoiler--Roll former--Flyting cut--Out table
To solve this problem, Linbay Machinery worked with our Chinese customer to design a new type cable ladder roll forming machine. The profile has a good loading capacity, beautiful shape and at same time it allows to produce in a continuous and uninterrupted production line. The thickness of this new type is 1.8mm. It can resist 8-class earthquake and is suitable for earthquake zone countries and nuclear project, the version has been certified by a professional testing institution. Linbay is the first and unique manufacturer of this cable ladder roll forming machine. This new type cable ladder produced by LINBAY only needs to purchase one roll forming machine to realize automatic production. The perforation of this cable ladder is more complicated, the rung is also accompanied by horizontal embossment so each width dimension requires a separate punching mold, so the price of the molds is relatively high. If it is produced by a punching press, we need to use a gantry-type 500-ton punch press. Considering the cost, we use hydraulic punching stations, which are more economical, but the production speed will be much slower. The speed of this line is around 3-4 meters per minute. If we use gantry-type 500-ton punch press, it punches 30 times per minute with a step distance of 300mm, and the production speed can reach 9 meters per minute. This profile drawing is more complicated, and it needs 25 forming process after punching. Because the sheet is thicker, we use cast iron stands with automatic horizontal movement. This production line uses post-cutting and no-scrap guillotine to save raw materials. Each size has its blade. The advantage of post-cutting is that the shape is more beautiful. At present, this new type cable ladder is relatively rare in the market, and has a price advantage. Actually besides of cable ladder, this production line also can produce cable tray with same profile by changing punch molds, it is a practical production line and is a good investment choice.
Flow chart: Decoiler with leveler--Servo feeder--Hydraulic punch--Hydraulic pre-cut--Roll former--Hydraulic cut-- Out table
The installation of roll forming machine during COVID-19 is for free! Hereby LINBAY will explain how we do the installation of our roll forming machine. First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine. Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ... Here is an example of that video: https://youtu.be/p4EdBkqgPVo Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt. Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine. We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.